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Manufacturing & Logistics tools

Find calculations and practical tools relevant to manufacturing & logistics. Check the method, units and limits before using a result.

OEE availabilityManufacturing & industrial quality · Performance · Compare run time with planned production time.OEE performanceManufacturing & industrial quality · Performance · Actual speed compared with the ideal cycle.First-pass yield / OEE qualityManufacturing & industrial quality · Quality · Compare good units without rework with total units entering the defined process.Overall equipment effectiveness (OEE)Manufacturing & industrial quality · Performance · Combined production availability, speed and first-pass quality.Process capability CpManufacturing & industrial quality · Quality · Specification width relative to estimated process spread.Process capability CpkManufacturing & industrial quality · Quality · Capability accounting for the mean position.Total cost of qualityManufacturing & industrial quality · Financial · Prevention, appraisal and failure costs.Cost of poor quality (failure-cost model)Manufacturing & industrial quality · Financial · Internal and external failure costs.Manufacturing scrap proportionManufacturing & industrial quality · Quality · Locally defined measure of manufacturing scrap proportion.Manufacturing rework proportionManufacturing & industrial quality · Quality · Locally defined measure of manufacturing rework proportion.Service successful-event ratioIT service & maintenance · Quality · Compare good valid service events with total valid service events.Latency service-level indicatorIT service & maintenance · Quality · Compare valid requests meeting the latency threshold with valid requests measured.Mean time between failures (MTBF)IT service & maintenance · Performance · Compare total operating time with observed failures.Mean time to repair (MTTR)IT service & maintenance · Performance · Compare total repair time with completed repairs.Steady-state intrinsic availabilityIT service & maintenance · Performance · A model using repair and failure averages.Preventive maintenance completed on timeIT service & maintenance · Quality · Locally defined measure of preventive maintenance completed on time.APQC perfect order component indexSupply chain & procurement · Quality · Four component delivery percentages multiplied.On-time delivery rateSupply chain & procurement · Quality · Locally defined measure of on-time delivery rate.Complete-order fulfilment rateSupply chain & procurement · Quality · Locally defined measure of complete-order fulfilment rate.Damage-free delivery rateSupply chain & procurement · Quality · Locally defined measure of damage-free delivery rate.Supplier first-inspection acceptanceSupply chain & procurement · Quality · Locally defined measure of supplier first-inspection acceptance.Purchase order accuracySupply chain & procurement · Quality · Locally defined measure of purchase order accuracy.Observed perfect-order fulfilmentSupply chain & procurement · Quality · Locally defined measure of observed perfect-order fulfilment.Transport on-time arrival rateTransport & logistics · Quality · Locally defined measure of transport on-time arrival rate.Scheduled trip cancellation rateTransport & logistics · Quality · Locally defined measure of scheduled trip cancellation rate.Transport shipment damage proportionTransport & logistics · Quality · Locally defined measure of transport shipment damage proportion.Fleet maintenance due-date complianceTransport & logistics · Quality · Locally defined measure of fleet maintenance due-date compliance.Professional Worksheet StudioEditable logs, action plans and cost/ratio worksheets for 48 work areas. Save your own layout and export CSV.